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Blacksmithing & Fabrication

Hand-Forged Metalwork

An ongoing project building a fully functional propane forge and burner from scratch, then using it to develop fundamental blacksmithing skills — drawing out, tapering, upsetting, and eventually bladesmithing. Every piece here was made by hand at the anvil, start to finish.

Status Ongoing
Skills Forge building, hot metalworking, heat treatment, grinding & finishing
Sub-projects Propane forge & burner, practice pieces, forged knife

The Forge & Burner

Built from scratch

First test of Venturi effect forge burner.  Click to expand.

Forge build — exterior In progress leaf keychain ring. Forge is made from light-weight refractory bricks and coated with satanite refractory cement.
Forge build — interior Forge will heat steel white hot and sparking in direct sun. More than hot enough to forge weld.
Forge build — detail Cool night shot, also showing how hot the burner gets.

Practice Pieces

Learning the craft
Start of a forge day Start of a session — tools laid out, anvil front and center, ready to light the forge.
Forged leaf — top view One of my most recent leaves, drawn out and textured with a cross-peen hammer.
Forged leaf — angle My many successes and failures. Learning requires repetition.
Forged letter opener Bespoke letter opener. One of the first functional pieces, later filed and waxed.
Forged dice Forged steel dice — faces filed flat and numbers stamped by hand.
Burner close-up The finished burner — a 3/4" naturally aspirated design built from pipe fittings.
Hammering at the anvil Working a piece at the anvil — drawing out the profile with a rounding hammer.
Sparks flying Cutting off a failed piece. The sparks will never not be fun.

The Knife

Sub-project

After some time at the anvil, I got the itch to start a blade making project. I sketched and cut out a knife from bar stock, hand filed the bevel, heat-treated, and finished the handle. The full process is documented on its own page.

Hand-Forged Knife

19 photos — finished shots & full build process